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Image Analyzers

Qualification and quantification of microstructural features have always been crux of any metallurgical Analysis. Digitization of the microstructure with the help of image capturing hardware and storage into computer, analysis of these images with specialized image processing & analysis software modules has changed the complete scenario in material characterization. Tremendous advancements in computer technology and software developments has shifted manual interpretation methods to computerized ones in metallography, just like any other field. Image analyzers (comprehensive term which include image capturing, processing, analysis and reporting) has given great advantage to metallurgists in their everyday activities as well as in their research. Fatigue-free and User-friendly Analysis of microstructure with specialized image analyzers relieves tediousness and fatigue associated with manual measurements. Analyzing hundreds of fields manually could create tremendous fatigue and force the errors during analysis which are completely avoided in analysis through Image analyzers. Fast Just like any other computerized application, analysis of microstructure can be done extremely fast with image analyzers which also increases the productivity. Precision and Accuracy Inherent nature of software coding which is implementation of mathematical formulae renders highest possible precision and accuracy in any of the microstructure analysis. Repeatability and Reproducibility Computer being a deterministic machine which will always yield same results when same program is run on the same input. This makes Image Analyzer give full repeatability and reproducibility. Data Preservation All the analyses done and reports generated can be stored in digital format in your computer and you can retrieve the same any time in future without any much hassle. Dependability Though Image analyzer cannot replace the metallurgist, however a well trained staff can perform highly dependable analysis and produce the reliable results. Compliance to standards Mathematical and non-mathematical inputs from various ASTM, JIS, DIN and other international standards are typically translated into programs while writing the software of Image analyzer. So eventually these software modules are compliant to these standards. Cost Efficient After the initial cost of investment is done, there is no running cost for Image analyzer. This makes their use extremely cost efficient in daily use. -------------------------------------------------------------------------------------------------------------------------------------------------- Applications -Raw Material -Steel Mills -Forgings -Ferrous and Non-ferrous Castings -Heat Treatment -Weld structures -Electronic components -Petrography -Cement and Clinker -Material science Key Features Application Specific Analysis Modules – Grain size measurement; Phase analysis; inclusion analysis; nodularity, nodule count and size classification; graphite flake type, count and size classification; Porosity measurement, Banding Analysis, Decarb and coating thickness and many more… 2D analysis – Modules for measurement of count and various geometric aspects of features such as length, width, area, parameter, angle etc

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Metallurgical Sample Preparation

These heavy duty workhorse models are perfectly suitable for metallography sectioning of complex geometry components, bigger cross-sections (upto 100 mm depending upon model) Features/Highlights • Stand mounted model with aesthetically designed, compartmented stand • Cutting capacities 60 mm/ 80 mm/ 100 mm dia solid sections • Heavy torque motors 5 HP/ 10 HP to sustain the load during cutting of bigger cross sections, hardened jobs • Robust and heavy structural design to perform heavy duty operation and long service life • User-friendly and reliable operation, link-lever mechanism for cutting with minimum efforts • Completely enclosed structure with door having large see through toughened glass window, check • Specially designed shaft and bearing assembly to withstand cutting vibration and perform for longer tenure • Excellent coolant flow through additional veins, large capacity coolant tanks with sump arrangement and sieve filter mesh • Special coolant gun for cleaning of the chamber • Advanced control panel has Selector switch to start motor with pump or only pump, illumination ON/OFF switch, phase reversal identification, pump and motor overload indication, emergency stop etc • Door limit switch provided for safety of user which prevent cutting blade rotation unless door is closed. • Provision for cutting extra-long job • Adaptability to attach T-slotted table, fixtures, vices etc Spares and Accessories • T-slotted table 250X200 mm, 8/10/12 mm slots • X-Y cross slide • Clamping vices • Magnetic separator

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Metallurgical Microscopes

These microscopes provides superior clarity and sharpness due its infinity optical system and high numercial aperture objectives. Highlights • Excellent resolution right upto 1000X with high NA objectives • High contrast, sharp images • Versatile in nature • Illumination Options – Brightfield, Darkfield, Polarizer • Large sample stage with large sample movement of 200X200 mm • Possibility to attach motorized XY stage and motorized focusing Key Specifications Met B has brightfield illumination and Met BD is having Brightfield and Darkfield illumination • Observation modes - Brightfield, Polarizer for Met B/ Brightfield, Darkfield, Polarizer for Met BD • Illuminations - 6V, 30W Halogen for brightfield / 12V, 50W Halogen for Darkfield; LED option available • Diaphragm and Filters: Integrated field diaphragm, aperture diaphragm; frosted glass and yellow, green and blue filters • Analyzer and polarizer • Eyepiece tube - Trinocular, inclined 30˚; diopter adjustment (±5) with an interpupillary distance adjustment range of 55 to 75mm • Eyepieces - 10X wide field, FOV Φ 22 mm • Nosepiece - Quintuple (Backward ball bearing inner locating) • Objectives - Infinity plan achromatic; PL L5X, PL L10X, PL L20X, PL L50X, PL L100X; for only Brightfield OR for both Brightfield and Darkfield • Focusing Mechanism - Coaxial coarse and fine focusing controls; Adjustable tension control; Limit Stopper • Stage - Size 280mm x 270mm; Travel area 200mm x 200mm; Low position right-hand control • Optional Features - DIC Attachment, Objectives – 5X, 40X, 60X, 80X; Eyepieces – 15X, 16X, 20X; 10X graduated

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Metallurgical Microscopes

This is top of the class material microscopes that incorporated semi-apochromat and Apo-chromat objectives. These objectives have exceptionally high numerical aperture that give best possible resolution in optical microscopy along with superior clarity and sharpness. Microscopes has modular design to offer greater flexibility to adapt various observation modes and extended magnification with intermediate magnification changer. Highlights • Excellent resolution right upto 1500X with high NA objectives and intermediate magnification changer • Semi-apochromat and Apo-chromat objectives with exceptionally high numerical aperture to give best possible resolution, high contrast and sharp images • Observations modes – Brightfield, Darkfield, Polarizer; Option for DIC • Large sample stage with larger XY moving range • Sturdy structure with optimized design for extended life span Specifications Body - Inverted type Observation modes - Brightfield, Darkfield, Polarizer Illuminations - 12V, 100W Halogen / LED Filters • Integrated field diaphragm, aperture diaphragm • ND6/ND25 filter, Green filter, Blue filter Eyepiece tube - Trinocular, inclined 45˚; diopter adjustment (±5) with an interpupillary distance adjustment range of 55 to 75mm Eyepieces - 10X wide field, FOV Φ 22 mm Nosepiece - Sextuple nosepiece (DIC slot) Objectives - Infinity plan achromatic objectives • 5X BD Semi-Apo; 10X BD Semi-Apo; 20X BD Semi-Apo: 50X BD APO; 100X BD APO Polarizer Analyzer and polarizer Focusing Mechanism - Coaxial coarse and fine focusing controls, Adjustable tension control; Fine division 1 µm; Moving range 9mm, up 7mm and down 2mm Stage - Size 340 mm x 230 mm; Travel area 130 mm x 85 mm Optional Features - DIC and fluorescent Attachment; Ergo tilting trinocular head; LED illumination; Stage plates Attachments for Inverted Microscopes • Digital Color Cameras – Ranging from 1.3 to 20 MP resolution; CCD/CMOS; USB 2.0/USB 3.0/Ethernet connectivity • Metallography Image Analyzer - Comprehensive software for all metallography applications

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Metallurgical Microscopes

These microscopes provides superior clarity and sharpness due its infinity optical system and high numercial aperture objectives. Highlights • Excellent resolution right upto 1000X with high NA objectives • High contrast, sharp images • Versatile in nature • Illumination Options – Brightfield, Darkfield, Polarizer • Large sample stage Key Specifications Met IB has brightfield illumination and Met IBD is having Brightfield and Darkfield illumination • Observation modes - Brightfield, Polarizer for Met IB/ Brightfield, Darkfield, Polarizer for Met IBD • Illuminations - 6V, 30W Halogen for brightfield / 12V, 50W Halogen for Darkfield; LED option available • Diaphragm and Filters: Integrated field diaphragm, aperture diaphragm; frosted glass and yellow, green and blue filters • Analyzer and polarizer • Eyepiece tube - Trinocular, inclined 45˚; diopter adjustment (±5) with an interpupillary distance adjustment range of 55 to 75mm • Eyepieces - 10X wide field, FOV Φ 22 mm • Nosepiece - Quintuple (Backward ball bearing inner locating) • Objectives - Infinity plan achromatic; PL L10X, PL L20X, PL L50X, PL L100X; for only Brightfield OR for both Brightfield and Darkfield • Focusing Mechanism - Coaxial coarse and fine focusing controls; Adjustable tension control; Limit Stopper • Stage - Size 242mm x 200mm; Travel area 30mm x 30mm; Low position right-hand control • Optional Features - DIC Attachment, Objectives – 5X, 40X, 60X, 80X; Eyepieces – 15X, 16X, 20X; 10X graduated; LED illumination

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Metallurgical Microscopes

Microscope with capability of 1000X magnification with plan achromatic lenses This is basic Inverted Microscope specially designed for routine applications. Being very cost effective yet with high resolution, they are ideally suitable for forging and foundry applications, and educational purpose. • Observation – Brightfield; Polarizer optional • Eyepiece Tube - Trinocular (seidentopf) head, inclined at 30 deg, rotates full 360 deg., with built-in C-mount tube • Eyepiece – WF 10X/18 • Objectives - DIN plan achromat; corrected for spherical and color aberration; PL 10X, 20X, 40X, 100X. (Optional 5X, 50X, 60X, 80X) • Nosepiece - Quadruple/Quituple, ball bearing nosepiece. • Illumination – LED illumination / Khohler 6V/20W halogen illumination; full range intensity variation, filters included • Focusing - Coaxial course and fine focusing with adjustable tension control. • Stage - 150mmX185mm, travel range - 15mmX15mm, low position right hand control.

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