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CTC-Series
All critical and intricate; small and medium engine components like Fuel injectors, nozzles, springs, tappets, valves, piston rings, pistons, turbocharger wheels, connecting rods, small powertrain components, fasteners etc
• Fully Enclosed Cleaning chamber – Made from high grade of S.S., Inside Mirror finish polished (customized size) with manual front loading
• Single or cascade filtration (test filtration); vacuum assisted
• In line multi-stage filtration for solvent recirculation
• Blank value test facility
• HMI Touch screen with PLC for feeding different programs, control and operation
• Variables - Cleaning nozzle sizes, plugs, sample fixtures, tank sizes
• Fume extraction with AHU (optional)
SuXma – SZ Series
Conation range of Stereozoom Micrsocpes are with excellent optical systems for analyzing typical macrostructures, surface topography, defects, welding structure analysis and extremely useful tools for failure analysis.
Conation offers wide range with Greenough and Parallel optics systems, tailor suited for exact applications.
Applications
• General Macrostructural observation and analysis • Surace defects, cracks in castings and forgins
• Failure Analysis • Weld Structure analysis • Flow lines and macro grains
• Electronic components • Contamination/cleanliness • Powder and particles
Highlights
• Parallel Optics System
• Wide magnification range 8X to 50X with zoom ratio 6:1 and addition of objectives
• High contrast, sharp images
• Versatile in nature • Illumination Options – Brightfield, Darkfield, Polarizer
• Options for stands, stages and holders • Possibility to attach motorized XY stage, motorized focusing
SuXma – Met IV are top of the class material microscopes that incorporated semi-apochromat and Apo-chromat objectives. These objectives have exceptionally high numerical aperture that give best possible resolution in optical microscopy along with superior clarity and sharpness.
Applications
• Critical microstructures of Heat Treated components, Forgings, tool steel, gears etc.
• Inclusion Study with darkfield and DIC
• Industrial and research materials such as ceramics, composites, fibres, asbestos, novel materials
• Electronic components, PCB, wafers etc
• Contamination/cleanliness
• Powder and particles
Highlights
• Semi-apochromat and Apo-chromat objectives with exceptionally high numerical aperture to give best possible resolution, High contrast and sharp images
5X BD Semi-Apo, 10X BD Semi-Apo, 20X BD Semi-Apo, 50X BD APO, 100X BD APO
• Observations modes – Brightfield, Darkfield, Polarizer; Option for DIC
• Coaxial coarse and fine focus; Minimum division of fine focusing is 1 μm; Moving Range – 35 mm
• Eco-function for illumination to automatically shut OFF light if not in working for 30 minutes
• Option for motorized nosepiece (turret); motorized stage and focusing; Ergo-tilting head
• Sturdy structure with optimized design for extended life span
Loaded with all required automations such as auto-turret, auto load selection, auto XYZ stage, auto measuring system etc.
- Options for few selectable advanced features
- Color touch screen panel with sophisticated controller
- Advanced automatic measuring system, indentation location profile settings
Features
- Top of the line model with all necessary automations for detailed multiple point / case depth analysis within - shortest time.
- Equipped with LCD touch screen to operate stage, load, turret, dwell time and display of all important data such as indentation dimensions, hardness values, scale conversions etc
- Standard test load range – 10 gm to 1 kg
- Variable loading speed
- Programmable location profile for multiple indentations
- Automatic measuring system
Optional accessories and attachments
- Computerized Imaging Attachment - High resolution color CMOS Camera, Retrofitting adaptor
- Software for Direct measurement of hardness value, Effective Case Depth i.e. ECD plotting and detailed report in excel format
- Basic Metallurgical software for grain size, phase, cast iron analysis etc
- Knoop Indenter
- Objectives – 5X, 10X, 50X, 60X, 80X, 100X
- Test Blocks – Indian and International for any load and hardness range
- Indenters – Indian or International certification
- Test tables - Customized size and travel range
- Load Cell based close loop system
- Variable loading speed
- Optional Loads – 1 gm, 5 gm, 2000 gm, 3000 gm, 5000 gm
Six Position Turret for objectives and indenters
Overview Camera system
Anti-collision mechanism for indenter
Fracture toughness program
A model that perfectly sits between entry model and automatic models.
Standard test load range – 10 gm to 1 kg
Equipped with LCD touch screen to operate load, turret, dwell time and display of all important data such as indentation dimensions, hardness values, scale conversions etc
Future ready machine; can be further up-graded to fully automatic system at any time in future.
Extendable automation options – Motorized stage, motorized focusing, variable loading speed, six position turret, auto measuring system etc.
Specifications
Dwell Time - 1 – 99 seconds settable.
Magnification - 100X for scanning and 400X for measurement
Indentation cycle - Motorized loading and releasing
Indexing - Manual rotating turret for indenter and objectives.
Measuring eyepiece - Digital filler micrometer eyepiece with 0.025 / 0.01 micron accuracy ( magnification 10X)
Test Table - 100mm x 100mm size with 25 mm movement in X – Y direction with micrometer head to measure travel distance.
Optional accessories and attachments
- Computerized Imaging Attachment - High resolution color CMOS Camera; Retrofitting adaptor
- Software for Direct measurement of hardness value, Effective Case Depth i.e. ECD plotting and detailed report in excel format
- Basic Metallurgical software for grain size, phase, cast iron analysis etc
- Knoop Indenter
- Objectives – 5X, 10X, 50X, 60X, 80X, 100X
- Test Blocks – Indian and International for any load and hardness range
- Indenters – Indian or International certification
- Test tables - Customized size and travel range
- Load Cell based close loop system
- Variable loading speed
- Optional Loads – 1 gm, 5 gm, 2000 gm, 3000 gm, 5000 gm
- Six Position Turret for objectives and indenters
- Overview Camera system
- Anti-collision mechanism for indenter
- Fracture toughness program
Ideal for faster analysis
- Standard test load range – 10 gm to 1 kg
- Replaceable indenter for Knoop testing
- Control – Manual; Touch key panel for intensity and dwell time control
- Digital display all important data such as indentation dimensions, hardness values, HV/HK option, scale conversions etc
- Can be connected to computer for analysis and data storage
Specifications
Dwell Time - 1 – 99 seconds settable.
Magnification - 100X for scanning and 400X for measurement
Indentation cycle - Motorized loading and releasing
Indexing - Manual rotating turret for indenter and objectives.
Measuring eyepiece - Digital filler micrometer eyepiece with 0.025 / 0.01 micron accuracy ( magnification 10X)
Test Table - 100mm x 100mm size with 25 mm movement in X – Y direction with micrometer head to measure travel distance.
Optional accessories and attachments
- Computerized Imaging Attachment - High resolution color CMOS Camera; Retrofitting adaptor; Software for Direct measurement of hardness value, Effective Case Depth i.e. ECD plotting and detailed report in excel format
- Basic Metallurgical software for grain size, phase, cast iron analysis etc
- Knoop Indenter
- Objectives – 5X, 10X, 50X, 60X, 80X, 100X
- Test Blocks – Indian and International for any load and hardness range
- Indenters – Indian or International certification
- Test tables - Customized size and travel range
- Load Cell based close loop system
- Fracture toughness program
The most cost-efficient solution to your daily needs
- Standard test load range – 10 gm to 1 kg
- Replaceable indenter for Knoop testing
- Control – Manual; LCD Touch screen panel for intensity and dwell time control and for display of loading, unloading cycle
- Can be connected to computer for analysis and data storage
Specifications
Dwell Time - 1 – 99 seconds settable.
Magnification - 100X for scanning and 400X for measurement
Indentation cycle - Motorized loading and releasing
Indexing - Manual rotating turret for indenter and objectives.
Measuring eyepiece - Manual filler micrometer eyepiece with 0.5micron accuracy ( magnification 10X)
Test Table - 100mm x 100mm size with 25 mm movement in X – Y direction with micrometer head to measure travel distance.
Critical components going into fluid or air circuitry, engine components and some trasmission assemblies are need to free from particle contamination arising from manufacturing and assembly process. Particle contamination beyond limit will invariably affect the performance of the component during it’s life cycle.
Conation Technologies, a pioneer in India for cleanliness test equipment manufacturing, offers range of Automatic Particle Analysis Systems which are compliant to most of the international standards such as VDA19.1, ISO16232-2018, ISO 4406 & 4407, ASTM F312 etc
When the cleanliness specifications need only largest particles’ identification and their size measurements and does not require detailed size classification; a semi-automatic system is ideal solution.
Applications
• Engine, Transmission, Braking components
• Fuel and hydraulic line components
• Largest few particles data
Features/Highlights
Stereozoom microscope
• SuXma – SZ I; Make Conation
• Magnification – 7X to 45X
• Illumination - White LED ring light illumination
Manual X-Y scanning stage, Manual focusing
• XY movement of 25 mm in each direction
• Specially designed sample holder for 47mm dia filter paper
Camera – USB, Color, Made in Germany
• 5 MP, High resolution
• 2.2X2.2 square pixel
DeXel-Filtrate I Imaging software
• Specially designed Image analyzer to manually capture set of images and batch run analysis of all captured images in at one go
• Separation of particles from captured images in Metallic, Non-metallic, fiber and Distribution of them as per their sizes
• Reporting of largest particles from analyzed data
• Customized Report generation
Critical components going into fluid or air circuitry, engine components and some trasmission assemblies are need to free from particle contamination arising from manufacturing and assembly process. Particle contamination beyond limit will invariably affect the performance of the component during it’s life cycle.
Conation Technologies, a pioneer in India for cleanliness test equipment manufacturing, offers range of Automatic Particle Analysis Systems. Systems are compliant to most of the international standards such as VDA19.1, ISO16232-2018, ISO 4406 & 4407, ASTM F312 etc
Model: Filtrate II
Main Features
Stereozoom microscope
• SuXma – SZ 6P
• Parallel Optics System
• Magnification – 8X to 50X
Motorized X-Y scanning stage, Manual focusing (Z drive)
• Ball screw and stepper motor driven scanning stage, Programmable
• 10 micron positioning accuracy
• Manual override
Camera – USB, Color, Made in Germany
• 5 MP, High resolution
• 2.2X2.2 square pixel
DeXel-Filtrate Imaging software
• Specially designed Image analyzer to stitch all captured images to generate a single image of entire filter paper; and to automatically analyze this single image for determination of particulate contamination as per various international standards
• Separation of particles as Metallic, Non-metallic, fiber and Distribution of them as per their sizes
• Customized Report generation / As per standard
Optional Features – Motorized Z (focusing), Joystick, Advanced reporting tool & analytics software etc
Critical components going into fluid or air circuitry, engine components and some trasmission assemblies are need to free from particle contamination arising from manufacturing and assembly process. Particle contamination beyond limit will invariably affect the performance of the component during it’s life cycle.
Conation Technologies, a pioneer in India for cleanliness test equipment manufacturing, offers range of Automatic Particle Analysis Systems. Systems are compliant to most of the international standards such as VDA19.1, ISO16232-2018, ISO 4406 & 4407, ASTM F312 etc
Applications
• Engine, Transmission, Braking components
• Fuel and hydraulic line components
• Electronic components
• Fluids – Fuel, oils, coolants etc
• Cleanliness Analysis as per VDA19.1, ISO16232-2018, ISO 4406 & 4407, ASTM F312
Features/Highlights
• Particle size measurement right from 1 micron
• With Nikon’s unparalleled optics, each particle is captured with high resolution and measured to the highest accuracy.
• Quick scanning and faster processing to deliver the report in short time
• High resolution German made camera
• High precision ultra compact motorized stage with XYZ automation; programmable
• State of the art, Unified and simplified user interface software; user friendly navigation
• Intelligent Metallic Particle separation
• Advanced Fiber Identification with Elongated Length feature
• Adaptability for range of filters/membranes such as cellulose, Nylon, PTFE etc;
• Options for 25 mm and 90 mm scanning also available
• Specially designed Database and Reporting software
Specifications
Nikon Microscope; Model: LV150N
• Modularized LV150 series Microscope with CFI60 Optical System
• CFI TU Plan FLUOR Epi 5X, 10X and 20X with high NA objectives
• Trinocular eyepiece tube ESD
• CFI 10X with diopter adjustment (F.O.V. 22mm)
• LED illumination with internal power source and intensity control, field diaphragm and aperture stop, can accept filters
• Sextuple Nosepiece
• Polarizer and Analyzer
• Expandable for Darkfield and DIC observation modes
World Class Nikon optics with Superior Optical performance and great resolution to visualize and capture crisp and clear images
Best in class with Higher NA
Highly corrected for chromatic aberration
Ultra compact Motorized stage with controller and Joystick
• High Precision screw and stepper motor driven XY stage
• Travel range - 80X60 mm
• Positioning accuracy - 10 micron
• Motorized Focusing (Z Drive) with adapter
• Controller for motorized X, Y and Z operation
• Joystick to operate motorized stage
• Specially designed sample holder for 47mm dia filter paper
High resolution camera, Made in Germany
• USB2.0, CMOS, Color
• 5 MP, High resolution
• 2.2X2.2 square pixel
• Rolling/Global shutter
Imaging Software
DeXel-Filtrate Imaging software
• Unified user interface software to harmonize the operation across all automatic models
• Specially designed Image analyzer to analyze and measure all particles on filter paper as per any applicable standard such as ISO16232-18, VDA19.1, ISO4406 etc
• Stitch all captured images to generate a single image of entire filter paper;
• Automatically analyze this single image for determination of particulate contamination as per desired standard
• Separation of particles as Metallic, Non-metallic, and fibres
• Distribution all particles into user/standard defined size classes
• Estimation of Filter Occupancy (Patch Saturation)
• Real time Auto-Focusing
• Intelligent Metallic Particle separation
• Advanced Fiber Identification with Elongated Length feature
Stage Operating Software
• XYZ movement control of stage from PC
Critical components going into fluid or air circuitry, engine components and some trasmission assemblies are need to free from particle contamination arising from manufacturing and assembly process. Particle contamination beyond limit will invariably affect the performance of the component during it’s life cycle.
Conation Technologies, a pioneer in India for cleanliness test equipment manufacturing, offers range of Automatic Particle Analysis Systems. Systems are compliant to most of the international standards such as VDA19.1, ISO16232-2018, ISO 4406 & 4407, ASTM F312 etc
Applications
• Engine, Transmission, Braking components
• Fuel and hydraulic line components
• Electronic components
• Fluids – Fuel, oils, coolants etc
• Cleanliness Analysis as per VDA19.1, ISO16232-2018, ISO 4406 & 4407, ASTM F312 etc
Features/Highlights
Optical system - UIS Infinity Advanced Infinity
AObjectives - Semi-Apochromat 5X / NA 0.15, 10X / NA 0.30, 20X / NA 0.40
Binocular head - Inclined 30°; In-built C Mount tube; Optical path selector (100:0 / 80:20 / 0:100)
Eyepiece - WF 10X/22
Nosepiece - Sextuple with DIC slot
Illumination - Halogen Bulb 24/100 W / LED
Integrated field diaphragm, aperture diaphragm, Polarizer and Analyzer
Sample holder for 47mm dia filter paper
Motorized XYZ Stage - Ultra-compact; 120 X 100 mm; XY movement 80X60 mm: XY movement accuracy - 5 micron
Focusing – Motorized – 35 mm; Z movement accuracy - 1 micron
Controller - For XYZ motorized operation and Joystick
• Particle size measurement right from 1 micron
• Quick scanning and faster processing to deliver the report in short time
• High resolution optical system
• High resolution German made camera
• High precision motorized stage with XYZ automation; programmable
• State of the art, Unified and simplified user interface software; user friendly navigation
• Intelligent Metallic Particle separation
• Advanced Fiber Identification with Elongated Length feature
• Adaptability for range of filters/membranes such as cellulose, Nylon, PTFE etc;
• Options for 25 mm and 90 mm scanning also available
• Specially designed Database and Reporting software
DeXel-Filtrate Imaging software
• Unified user interface software to harmonize the operation across all automatic models
• Specially designed Image analyzer to analyze and measure all particles on filter paper as per any applicable standard such as ISO16232-18, VDA19.1, ISO4406 etc
• Stitch all captured images to generate a single image of entire filter paper;
• Automatically analyze this single image for determination of particulate contamination as per desired standard
• Separation of particles as Metallic, Non-metallic, and fibres
• Distribution all particles into user/standard defined size classes
• Estimation of Filter Occupancy (Patch Saturation)
• Real time Auto-Focusing
• Intelligent Metallic Particle separation
• Advanced Fiber Identification with Elongated Length feature
Stage Operating Software
• XYZ movement control of stage from PC
Weld structure analysis is extremely important to understand the quality of the weld, which in turn helps to understand the strength, performance and durability of the welded component. Any kind of weld such as butt weld, lap weld or T-joint weld should pass through the stringent macrographic inspection to reveal the intended quality, anomalies or disparities.
Similar to metallography analysis, weld joint need to be cut in cross-sectional direction, polished to the mirror finish and etched with appropriate etchant to reveal the structure of bead, surrounding area, heat affected zone, weld passes etc. This sample then is placed under stereozoom microscope and further analysis can be carried out with DeXel-Weld Image analyzer.
Weld Joint programs – Software has preloaded list with measurement parameters specific to type of weld joint like butt weld, lap weld, T-weld, corner weld, edge weld etc.
Extensive list of parameters – List includes all the geometric parameters of weld such as Leg lengths, throat, penetrations, root penetration, metal thickness, gap, Area and depth of Heat Affected Zone, Joining Angles etc
Macro based analysis - User can also preselect the parameters from the list and create a customized list depending upon specific requirements. The best part is that the macro can be created in user-friendly excel format.
Color coded Measurements - All the measurements are color coded for better and quick understanding of the report.
Porosity and other defect Analysis - Geometrical parameters such as length, width, area, perimeter estimation of defects such as porosity, crack, lack of fusion etc
2D analysis of features - Object counting, distance between any two points, angle between any two edges, Area of circle rectangle, irregular shape etc.
OK/NOK Report – Limit values (Acceptance specifications) can be assigned to the each parameter and derived value can be compared which immediately confirms OK or Not OK reading.
Report Generation – Simplified report in predefined excel template with facility to add logo, address etc.